Ford 6.0 Powerstroke EGR Cooler Complete Upgrade Kit + Filter
$706.00 – $926.00
Our complete pack with our most popular Ford 6.0 Powerstroke EGR cooler upgrades and replacements. Please read the description below for a full description of contents. Be sure to select the proper head gasket size for your truck’s manufacturing date!
This combo not exactly what you're looking for? We have a number of curated product combinations at discounted prices to match some of the most popular projects our customers tackle for their 6.0L engine. Click here to take a look at our Combo Comparison Chart to find which matches your needs best!

By popular demand, the coolant filtration kit has been added to what was previously our most complete Ford 6.0 Powerstroke EGR Cooler & more upgrade package! Save big on all of our most popular products for the Ford 6.0L Powerstroke diesel engine, tackling all of the biggest complaints and weak spots. Once you've installed these, your truck will have more power than ever and the durability to handle anything you throw at it. You will receive:
• An upgraded EGR cooler, solving the clogging issues of the stock EGR cooler
• A high-flow oil cooler in the style of Ford's own upgrade after discovering flaws in the original version
• New head gaskets, either to replace a blown gasket or just start fresh without the stresses accumulated from the old head bolts
• Premium head 180k PSI studs, a superior replacement to the stock head bolts, providing superior clamping force and durability
• A high-flow intake elbow, replacing the restrictive stock pipe with one that gives your engine more of the air it needs to run strong
• The blue spring kit, an upgrade to the fuel pressure regulator notorious for weakening over time in the 6.0
• A coolant filtration kit to improve temperatures and avoid some of the clogs that probably got you into this project
• All gaskets, bolts, and o-rings needed for the above parts, including new intake gaskets and oil cooler gaskets
NOTE: You can expect your parts in about 3-4 business days for most addresses, and all orders come with our 12 month no-questions-asked warranty. If you need your parts faster, call to inquire about overnight shipping options or select overnight when checking out. Most overnight requests can be processed before 1pm Eastern time, else it will ship out the follow business day.
If you need to return for any reason, no problem: give us a call so we can process your return. We’ll let you know where to send the parts back to and either ship you a replacement or process your refund as needed. You may be charged a 15% restocking fee.
For more information about shipping methods or times and our return policy, please check our Shipping and Returns page.
Year | Make | Model | Trim |
---|---|---|---|
2004 | Ford | F-250 Super Duty | XLT Extended Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | XLT Standard Cab Pickup 2-Door |
2004 | Ford | F-350 Super Duty | Harley-Davidson Edition Crew Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | Harley-Davidson Edition Extended Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | Lariat Cab & Chassis 4-Door |
2004 | Ford | F-350 Super Duty | Lariat Crew Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | Lariat Extended Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | XL Cab & Chassis 2-Door |
2004 | Ford | F-350 Super Duty | XL Cab & Chassis 4-Door |
2004 | Ford | F-350 Super Duty | XL Crew Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | XL Extended Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | XL Standard Cab Pickup 2-Door |
2004 | Ford | F-350 Super Duty | XLT Cab & Chassis 2-Door |
2004 | Ford | F-350 Super Duty | XLT Cab & Chassis 4-Door |
2004 | Ford | F-350 Super Duty | XLT Crew Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | XLT Extended Cab Pickup 4-Door |
2004 | Ford | F-350 Super Duty | XLT Standard Cab Pickup 2-Door |
2004 | Ford | E-350 Club Wagon | XLT Extended Passenger Van 2-Door |
2004 | Ford | E-350 Club Wagon | XLT Standard Passenger Van 2-Door |
2004 | Ford | E-350 Super Duty | Base Cab & Chassis 2-Door |
2004 | Ford | E-350 Super Duty | Base Cutaway Van 2-Door |
2004 | Ford | E-350 Super Duty | Base Extended Cargo Van 2-Door |
2004 | Ford | E-350 Super Duty | Base Standard Cargo Van 2-Door |
2004 | Ford | E-350 Super Duty | Base Stripped Chassis |
2004 | Ford | Excursion | Eddie Bauer Sport Utility 4-Door |
2004 | Ford | Excursion | Limited Sport Utility 4-Door |
2004 | Ford | Excursion | XLS Sport Utility 4-Door |
2004 | Ford | Excursion | XLT Sport Utility 4-Door |
2004 | Ford | F-250 Super Duty | Harley-Davidson Edition Crew Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | Harley-Davidson Edition Extended Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | Lariat Crew Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | Lariat Extended Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | XL Crew Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | XL Extended Cab Pickup 4-Door |
2004 | Ford | F-250 Super Duty | XL Standard Cab Pickup 2-Door |
2004 | Ford | F-250 Super Duty | XLT Crew Cab Pickup 4-Door |
2005 | Ford | F-250 Super Duty | XLT Standard Cab Pickup 2-Door |
2005 | Ford | F-350 Super Duty | Harley-Davidson Edition Crew Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | Lariat Cab & Chassis 4-Door |
2005 | Ford | F-350 Super Duty | Lariat Crew Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | Lariat Extended Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | XL Cab & Chassis 2-Door |
2005 | Ford | F-350 Super Duty | XL Cab & Chassis 4-Door |
2005 | Ford | F-350 Super Duty | XL Crew Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | XL Extended Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | XL Standard Cab Pickup 2-Door |
2005 | Ford | F-350 Super Duty | XLT Cab & Chassis 2-Door |
2005 | Ford | F-350 Super Duty | XLT Cab & Chassis 4-Door |
2005 | Ford | F-350 Super Duty | XLT Crew Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | XLT Extended Cab Pickup 4-Door |
2005 | Ford | F-350 Super Duty | XLT Standard Cab Pickup 2-Door |
2004 | Ford | E-350 Club Wagon | Chateau Extended Passenger Van 2-Door |
2004 | Ford | E-350 Club Wagon | Chateau Standard Passenger Van 2-Door |
2004 | Ford | E-350 Club Wagon | XL Extended Passenger Van 2-Door |
2004 | Ford | E-350 Club Wagon | XL Standard Passenger Van 2-Door |
2005 | Ford | E-350 Club Wagon | XL Extended Passenger Van 2-Door |
2005 | Ford | E-350 Club Wagon | XL Standard Passenger Van 2-Door |
2005 | Ford | E-350 Club Wagon | XLT Extended Passenger Van 2-Door |
2005 | Ford | E-350 Club Wagon | XLT Standard Passenger Van 2-Door |
2005 | Ford | E-350 Super Duty | Base Cutaway Van 2-Door |
2005 | Ford | E-350 Super Duty | Base Extended Cargo Van 2-Door |
2005 | Ford | E-350 Super Duty | Base Standard Cargo Van 2-Door |
2005 | Ford | E-350 Super Duty | Base Stripped Chassis |
2005 | Ford | Excursion | Eddie Bauer Sport Utility 4-Door |
2005 | Ford | Excursion | Limited Sport Utility 4-Door |
2005 | Ford | Excursion | XLS Sport Utility 4-Door |
2005 | Ford | Excursion | XLT Sport Utility 4-Door |
2005 | Ford | F-250 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2005 | Ford | F-250 Super Duty | Lariat Crew Cab Pickup 4-Door |
2005 | Ford | F-250 Super Duty | Lariat Extended Cab Pickup 4-Door |
2005 | Ford | F-250 Super Duty | XL Crew Cab Pickup 4-Door |
2005 | Ford | F-250 Super Duty | XL Extended Cab Pickup 4-Door |
2005 | Ford | F-250 Super Duty | XL Standard Cab Pickup 2-Door |
2005 | Ford | F-250 Super Duty | XLT Crew Cab Pickup 4-Door |
2005 | Ford | F-250 Super Duty | XLT Extended Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | XL Standard Cab Pickup 2-Door |
2006 | Ford | F-250 Super Duty | XLT Crew Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | XLT Extended Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | XLT Standard Cab Pickup 2-Door |
2006 | Ford | F-350 Super Duty | Harley-Davidson Edition Crew Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | Lariat Cab & Chassis 4-Door |
2006 | Ford | F-350 Super Duty | Lariat Crew Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | Lariat Extended Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | XL Cab & Chassis 2-Door |
2006 | Ford | F-350 Super Duty | XL Cab & Chassis 4-Door |
2006 | Ford | F-350 Super Duty | XL Crew Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | XL Extended Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | XL Standard Cab Pickup 2-Door |
2006 | Ford | F-350 Super Duty | XLT Cab & Chassis 2-Door |
2006 | Ford | F-350 Super Duty | XLT Cab & Chassis 4-Door |
2006 | Ford | F-350 Super Duty | XLT Crew Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | XLT Extended Cab Pickup 4-Door |
2006 | Ford | F-350 Super Duty | XLT Standard Cab Pickup 2-Door |
2005 | Ford | E-350 Club Wagon | Chateau Standard Passenger Van 2-Door |
2007 | Ford | F-350 Super Duty | XL Cab & Chassis 2-Door |
2007 | Ford | F-350 Super Duty | XL Cab & Chassis 4-Door |
2007 | Ford | F-350 Super Duty | XL Crew Cab Pickup 4-Door |
2007 | Ford | F-350 Super Duty | XL Extended Cab Pickup 4-Door |
2007 | Ford | F-350 Super Duty | XL Standard Cab Pickup 2-Door |
2007 | Ford | F-350 Super Duty | XLT Cab & Chassis 2-Door |
2007 | Ford | F-350 Super Duty | XLT Cab & Chassis 4-Door |
2007 | Ford | F-350 Super Duty | XLT Crew Cab Pickup 4-Door |
2007 | Ford | F-350 Super Duty | XLT Extended Cab Pickup 4-Door |
2007 | Ford | F-350 Super Duty | XLT Standard Cab Pickup 2-Door |
2006 | Ford | E-350 Super Duty | Base Cutaway Van 2-Door |
2006 | Ford | E-350 Super Duty | Base Extended Cargo Van 2-Door |
2006 | Ford | E-350 Super Duty | Base Standard Cargo Van 2-Door |
2006 | Ford | E-350 Super Duty | Base Stripped Chassis |
2006 | Ford | F-250 Super Duty | Harley-Davidson Edition Crew Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | Lariat Crew Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | Lariat Extended Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | XL Crew Cab Pickup 4-Door |
2006 | Ford | F-250 Super Duty | XL Extended Cab Pickup 4-Door |
2008 | Ford | E-350 Super Duty | XLT Extended Passenger Van 3-Door |
2008 | Ford | E-350 Super Duty | XLT Standard Passenger Van 3-Door |
2007 | Ford | E-350 Super Duty | XL Standard Passenger Van 3-Door |
2007 | Ford | E-350 Super Duty | XLT Extended Passenger Van 3-Door |
2007 | Ford | E-350 Super Duty | XLT Standard Passenger Van 3-Door |
2007 | Ford | F-250 Super Duty | Harley-Davidson Edition Crew Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | Lariat Crew Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | Lariat Extended Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | XL Crew Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | XL Extended Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | XL Standard Cab Pickup 2-Door |
2007 | Ford | F-250 Super Duty | XLT Crew Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | XLT Extended Cab Pickup 4-Door |
2007 | Ford | F-250 Super Duty | XLT Standard Cab Pickup 2-Door |
2007 | Ford | F-350 Super Duty | Harley-Davidson Edition Crew Cab Pickup 4-Door |
2007 | Ford | F-350 Super Duty | King Ranch Crew Cab Pickup 4-Door |
2007 | Ford | F-350 Super Duty | Lariat Cab & Chassis 4-Door |
2007 | Ford | F-350 Super Duty | Lariat Crew Cab Pickup 4-Door |
2007 | Ford | F-350 Super Duty | Lariat Extended Cab Pickup 4-Door |
2010 | Ford | E-350 Super Duty | Base Cutaway Van 2-Door |
2010 | Ford | E-350 Super Duty | Base Extended Cargo Van 3-Door |
2010 | Ford | E-350 Super Duty | Base Standard Cargo Van 3-Door |
2010 | Ford | E-350 Super Duty | Base Stripped Chassis |
2010 | Ford | E-350 Super Duty | XL Extended Passenger Van 3-Door |
2010 | Ford | E-350 Super Duty | XL Standard Passenger Van 3-Door |
2010 | Ford | E-350 Super Duty | XLT Extended Passenger Van 3-Door |
2010 | Ford | E-350 Super Duty | XLT Standard Passenger Van 3-Door |
2009 | Ford | E-350 Super Duty | Base Cutaway Van 2-Door |
2009 | Ford | E-350 Super Duty | Base Extended Cargo Van 3-Door |
2009 | Ford | E-350 Super Duty | Base Standard Cargo Van 3-Door |
2009 | Ford | E-350 Super Duty | Base Stripped Chassis |
2009 | Ford | E-350 Super Duty | XLT Extended Passenger Van 3-Door |
2009 | Ford | E-350 Super Duty | XLT Standard Passenger Van 3-Door |
2008 | Ford | E-350 Super Duty | Base Cutaway Van 2-Door |
2008 | Ford | E-350 Super Duty | Base Extended Cargo Van 3-Door |
2008 | Ford | E-350 Super Duty | Base Standard Cargo Van 3-Door |
2008 | Ford | E-350 Super Duty | Base Stripped Chassis |
2008 | Ford | E-350 Super Duty | XL Extended Passenger Van 3-Door |
2008 | Ford | E-350 Super Duty | XL Standard Passenger Van 3-Door |